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WLD101 - Fundamentals Welding Processes
This course is designed for individuals who are interested in welding and have little or no previous experience. Instruction is given on the correct use of Oxy Fuel Cutting and Shielded Metal Arc Welding, and torch brazing. Welding techniques in all positions are introduced.Students must provide their own CSA approved safety boots, safety glasses, and welding gloves.
| Section | Day | Date | Time | Location | Cost | Choose |
|---|---|---|---|---|---|---|
| WLD101KA | Tu | Sep 9 - Dec 9 | 18:30 - 21:30 | King | $557.20 | |
| Note: safety boots glasses welding gloves | ||||||
| WLD101KQ | Sa | Sep 13 - Dec 13 | 9:00 - 12:00 | King | $557.20 | |
| Note: safety boots glasses welding gloves | ||||||
WLD101 - Fundamentals Welding Processes
| Semester | |
| School | |
| Last revision date | May 26, 2014 8:59:40 PM |
| Last review date | Jul 14, 2014 8:20:32 AM |
Subject Title
Fundamentals Welding Processes
Fundamentals Welding Processes
Subject Description
This subject is designed for individuals who are interested in welding and have little or no previous experience. Instruction is given on the correct use of Oxy Fuel Cutting and SMAW (Shielded Metal Arc Welding).
This subject is designed for individuals who are interested in welding and have little or no previous experience. Instruction is given on the correct use of Oxy Fuel Cutting and SMAW (Shielded Metal Arc Welding).
Credit Status
This is one credit toward the Canadian Welding Bureau (CWB) Welding Qualification Recognition of Achievement
This is one credit toward the Canadian Welding Bureau (CWB) Welding Qualification Recognition of Achievement
Learning Outcomes
Upon successful completion of this subject the student will be able to:
Upon successful completion of this subject the student will be able to:
- Demonstrate safe performance of oxy-fuel cutting and brazing.
- Perform SMAW welding in the flat, horizontal, vertical and overhead positions.
- Explain and understand the five major metal working processes (Oxy-fuel Cutting, SMAW, GMAW, GTAW, and Plasma).
Cheating and Plagiarism
Each student should be aware of the College's policy regarding Cheating and Plagiarism. Seneca's Academic Policy will be strictly enforced.
To support academic honesty at Seneca College, all work submitted by students may be reviewed for authenticity and originality, utilizing software tools and third party services. Please visit the Academic Honesty site on http://library.senecacollege.ca for further information regarding cheating and plagiarism policies and procedures.
Each student should be aware of the College's policy regarding Cheating and Plagiarism. Seneca's Academic Policy will be strictly enforced.
To support academic honesty at Seneca College, all work submitted by students may be reviewed for authenticity and originality, utilizing software tools and third party services. Please visit the Academic Honesty site on http://library.senecacollege.ca for further information regarding cheating and plagiarism policies and procedures.
Discrimination/Harassment
All students and employees have the right to study and work in an environment that is free from discrimination and/or harassment. Language or activities that defeat this objective violate the College Policy on Discrimination/Harassment and shall not be tolerated. Information and assistance are available from the Student Conduct Office at student.conduct@senecacollege.ca.
All students and employees have the right to study and work in an environment that is free from discrimination and/or harassment. Language or activities that defeat this objective violate the College Policy on Discrimination/Harassment and shall not be tolerated. Information and assistance are available from the Student Conduct Office at student.conduct@senecacollege.ca.
Accommodation for Students with Disabilities
The College will provide reasonable accommodation to students with disabilities in order to promote academic success. If you require accommodation, contact the Counselling and Disabilities Services Office at ext. 22900 to initiate the process for documenting, assessing and implementing your individual accommodation needs.
The College will provide reasonable accommodation to students with disabilities in order to promote academic success. If you require accommodation, contact the Counselling and Disabilities Services Office at ext. 22900 to initiate the process for documenting, assessing and implementing your individual accommodation needs.
Prerequisite(s)
None
None
Topic Outline
THEORY
THEORY
- Welding in the Industry
- Welding Processes
- Welding Health and Safety
- Measurement in Welding
- Assemble/Disassemble Oxy Fuel Equipment
- Types of Flame Adjustment
- Fumes In Welding
- Equipment Care and Maintenance
- Grinders and Safety
- Health and Safety/WHMIS
- Assemble and Disassemble Oxy Fuel Equipment
- Cutting of Containers, Tanks and Piping
- Cylinders - Care and Types
- Equipment Care and Maintenance
- Types of Gases
- Oxy Fuel Cutting Project
- Cutting Circles, Holes, and Bevels
- Oxy Fuel Cutting & Welding Techniques
- Oxy Fuel Cutting Diagnosis
- Non Fusion Welding Principles
- Motten Flow and Heat
- Terminology
- Joint Design, Preparation
- Thin Materials
- Oxy Fuel Cutting & Fitting
- Oxy Fuel Cutting Pipe
- Grinding
- Oxy Fuel Non-Fusion Welds-Brazing
- Non Fusion Welds-Brazing on Various Joint Types and Metals
- Shielded Metal Arc Welding
- Principles
- Safety Procedures
- SMAW: Flat Position
- 1/4" Plate
- Running Weld Bead
- Welding Fundamentals
- Types of Machines and Polarity
- Types of Weld Joints
- Techniques
- Continue Weld Bead
- Practice Stops and Starts
- Padding Plate
- Safety Precautions
- Electrode Selection & Classification System
- Weld Problems Flat Position
- Controlling Distortion
- Welding Tee Joints: 1/4" Plate
- Multi Pass Welding
- Use of Various Rod Types and Sizes
- Low Hydrogen Rods
- Iron Power
- Welding with Various Electrodes
- Electrode Manipulation Techniques
- Magnetism, Arc Blow and your Work Lead
- Weaving Techniques
- Whipping Techniques
- Practical Welding with Various Electrodes
- Weaving
- Whipping
- SMAW Metallurgy
- Weld Faults
- Horizontal Welding
- Continue Welding Tee Joints
- Weld Bead in the Horizontal Position
- SMAW Testing Techniques
- Destructive and Non-Destructive Methods
- Stress Relieving
- Preheating and Postheating
- Vertical Position
- Apprenticeship Program
- Governing Bodies and Codes
- SMAW Tee Joint- Horizontal and Vertical Positions
- 1/4" Plate, 1/8" Rods
- Welding Fabrication
- Hardsurfacing
- Overhead Position
- Safety Precautions
- MIG & TIG Welding
- Demo and Tryout
- Overhead Welding (SMAW)
- Identifying Metals
- Metal Fabrication
- Summary of Processes
- Arc Welding Various Thicknesses
- Welding Plate to Pipe
- Cutting with the Arc
Mode of Instruction
Students learn through classroom instruction and practice.
Students learn through classroom instruction and practice.
Prescribed Texts
Module 1 Welding Health & Safety, Gooderham Institute (CWB) ISBN 889-000-155-183
Shielded Metal Arc Welding Basic, Hobart Institute of Technology (CWB) ISBN 0-00431-002-B
Module 1 Welding Health & Safety, Gooderham Institute (CWB) ISBN 889-000-155-183
Shielded Metal Arc Welding Basic, Hobart Institute of Technology (CWB) ISBN 0-00431-002-B
Reference Material
None
None
Required Supplies
CSA Approved Safety Glasses with side shields
CSA Approved Work Boots
Leather Welding Gloves
CSA Approved Safety Glasses with side shields
CSA Approved Work Boots
Leather Welding Gloves
Promotion Policy
For further information, see a copy of the Academic Policy, available online (http://www.senecacollege.ca/academic-policy) or at Seneca's Registrar's Offices.
| A+ | 90% to 100% |
| A | 80% to 89% |
| B+ | 75% to 79% |
| B | 70% to 74% |
| C+ | 65% to 69% |
| C | 60% to 64% |
| D+ | 55% to 59% |
| D | 50% to 54% |
| F | 0% to 49% (Not a Pass) |
| OR | |
| EXC | Excellent |
| SAT | Satisfactory |
| UNSAT | Unsatisfactory |
Modes of Evaluation
Term Work and Final Exam
Absenteeism and Exams/Quizzes/Tests
Grading is based on the following marking scheme:
Approved by: Susan Savoie
Term Work and Final Exam
- Students must pass the exam to pass the subject.
- Students who pass the term but fail the final exam may, at the discretion of the Promotion Committee, be granted a supplemental exam, the maximum achievable grade for which is D.
Absenteeism and Exams/Quizzes/Tests
- Students should be aware that absenteeism almost guarantees an inability to achieve satisfactory grades.
- Students who are absent for an examination due to an emergency (e.g., motor vehicle accident, hospitalization or death in the family) may provide official documentation within five days of the missed exam and be provided a deferred exam at a later date. Official documentation includes a death notice or an original doctor’s certificate identifying the date, length of time expected absence and the specific reason for the absence. Examinations missed without official documentation and approval result in a grade of zero.
- There are no deferred options for missed quizzes or tests. The value of missed quizzes and tests, at the discretion of the Faculty, will be added to other evaluation components.
Grading is based on the following marking scheme:
| Quizzes | 30% |
| Practical Test | 40% |
| Final exam | 30% |
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